02/07/2026
Is this the greatest pirate hat ever?
The Captain Barbosa inspired hat
So while Johnny Depps Jack Sparrow gets all the attention it's easy to forget the Geoffrey Rush 's Captain Hector Barbosa is the absolute, perfect pirate.
The character, for me, is what brings balance to the pirates of the Caribbean movies and the performance by Rush is as good, if not better, than Depps Sprarrow.
Making a hat like is difficult for a few reasons. Firstly finding a quality fur (not wool) felt that will make a 15cm wide brim as these felts are not widely available.
Secondly is getting it into shape as when you do find an extra wide brim felt it's usually intended for a cowboy hat which means it has a tall crown. This results in hours of steaming and stretching to create a short domed crown and get the brim all in to shape.
Creating the classic swooping brim requires a brim flange/block like you see me use here and I had a set of these blocks designed and custom made specifically to make this hat by .
This is one of my favourite hats and I'm always on the look out for felts big enough to make it.
These are currently listed on my website and I've got enough felts to make around 7 of these at the moment.
Once those felts are gone, I don't know when I'll be offering this hat again.
Felt -.felt.hat.bodies
Hat crown block CB7 open crown block
Ostrich feather
Pheasant feather .adam kindly foraged from the wild